Seven Enemies of Water and Wastewater

Identify the top 7 enemies to reliable water operations


and how drive technology overcomes them

Unplanned downtime isn’t random. It’s caused by hidden enemies within your process.

Every water or wastewater facility has one mission: keep operations running reliably, efficiently, and within compliance limits. But achieving that is harder than ever. Behind most shutdowns are familiar threats, the ones your team might already suspect, but may not fully understand or have the tools to control.

From poor power quality and generator instability to cavitation, water hammer damage, and the growing challenge of aging infrastructure, your operations face pressure on all sides. Add in extreme environments, outdated installation practices, and increasing demands for process control efficiency, and it’s clear: prevention is no longer optional. It’s essential.

Read on to identify the 7 most common enemies to water and wastewater uptime and learn how you can eliminate their impact with smarter motor control strategies and purpose-built drive technologies.

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Meet the 7 enemies of uninterrupted operations

These are the most common and most disruptive threats facing water and wastewater facilities today. Whether you're managing aging infrastructure or designing new systems, knowing how to identify and eliminate these enemies is essential for reliable, compliant operations..

Power qualityCavitationWater hammerOutdated installationAging infrastructureExtreme environmentsProcess inefficiency
Poor power quality

Enemy 1: Poor power quality and generator instability


Unreliable power supply, aging equipment, and fragile generator systems can bring operations to a halt—threatening compliance and public confidence.

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Cavitation

Enemy 2: Cavitation

Hidden pump damage doesn’t just reduce efficiency—it can lead to costly failures, unsafe maintenance conditions, and even water contamination.

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Water hammer damage

Enemy 3: Water hammer damage

Sudden pressure surges can lead to pipe bursts, spills, and public safety hazards—damaging infrastructure and violating permits.

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Aging infrastructure

Enemy 4: Outdated installation practices

Legacy wiring, poor grounding, and outdated methods increase failure risk and threaten safety and water quality.

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Extreme environments

Enemy 5: Aging infrastructure

Old, failing assets lead to repeated breakdowns, permit violations, and unsafe working conditions—draining budgets and trust.

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Outdated installation practices

Enemy 6: Extreme environments

Humidity, heat, corrosion, and outdoor exposure accelerate wear and increase the risk of unsafe failures and downtime.

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Process control inefficiency

Enemy 7: Process control inefficiency

Poor tuning and outdated control strategies drive up costs, increase overflow risk, and complicate compliance.

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These enemies aren’t theoretical, they’re already showing up in your operations.

Download our playbook by filling out the form and uncover how to identify and eliminate the top threats to uninterrupted operations in water and wastewater systems.

Inside, you’ll learn how to:

  • Reduce operational headaches caused by poor utility power
  • Boost generator stability and prevent nuisance tripping
  • Avoid spills, bursts, and breakdowns that threaten permits and licenses
  • Extend the life of aging assets in extreme environments
  • And more...

Gain insights into how ABB’s variable frequency drives, designed specifically for your industry, can optimize pump and blower processes while protecting your infrastructure from failure.

Whether you operate the system or design it, this guide helps you protect it

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Meet the technologies built to defeat the 7 enemies of downtime

ABB drives do more than move water—they protect it. With decades of experience in municipal and industrial water systems, ABB helps you build smarter, more reliable operations with drives that are engineered specifically for your challenges.

ACQ580 Drive


The versatile defender of water processes.

Tuned for pumps and blowers, the ACQ580 is your frontline defense against common mechanical threats. With built-in cavitation control, pressure management, and intelligent process features, it helps you minimize wear, prevent bursts, and run more efficiently. All without extra sensors or complexity.

Enemies it defeats: Cavitation, water hammer damage, extreme environments and process control inefficiency

 

➞ Read more

Ultra-Low Harmonic (ULH) Drive


The power quality specialist

This specialist keeps your system grounded even when the grid isn’t. ABB’s ultra-low harmonic drive cleans up distorted power, prevents generator instability, and ensures smooth operation across sensitive equipment, helping you stay compliant and avoid unnecessary oversizing.

Enemies it defeats: Poor power quality and generator instability
 

➞ Use the Harmonics Estimator

ACQ580 + Protective Enclosures


The shield against harsh environments

Designed for environments where corrosion, moisture, or gas would normally take systems down. From coated boards to sealed cabinets, these drives are built to last where others fail, keeping your infrastructure safe from the elements.

Enemies it defeats: Extreme environments and aging infrastructure

 

➞ Watch how

ABB Application and Field Support


The expert by your side

ABB’s team and partners bring decades of water-specific expertise to every install, upgrade, and emergency. From remote diagnostics to best-practice guidance, we help you set up smarter and solve faster because support should never be an afterthought.

Enemies it defeats: Outdated installation practices and aging infrastructure

 

➞ Contact our experts



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Proven. Installed. Supported.

Protecting against flooding with smart pumping

 

Ensuring reliable draining of surface water to prevent flooding was the reason why Audebo pump station chose ABB’s variable speed drives (VSD) for their pumps. The drives offer a range of built-in pump functionalities for critical pumping requirements.
 

➞ Read the full story

Saving water through smarter control

 

With rising energy costs, growing demand, and aging infrastructure, the water industry faces tough efficiency challenges. For Vitens, ABB variable speed drives offer a powerful tool to reduce water leakage and drive long-term performance.
 

➞ Read the full story

Boosting resilience and saving energy

 

ABB drive solutions help Wellington Water achieve up to 10% energy savings while supporting environmental outcomes and network resilience across New Zealand’s largest water services provider.
 

➞ Read the full story



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Let’s tackle your enemies together

Whether you're facing poor power quality, cavitation, or an aging system that just won’t stay online, you don’t have to go it alone. ABB’s team of water industry specialists can help you identify the root cause, recommend the right drive solutions, and support you from design to installation and beyond.

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